Decree of the Czech Labour Safety Authority No. 24 / 1984 Coll.

Decree of the Czech Labour Safety Authority to ensure safety of work in low pressure boiler rooms

Valid Effective from 01.04.1984
24
DECLARATION
Czech Labour Safety Authority
of 20 February 1984
to ensure safety of work in low pressure boilers
According to § 5 (1) (d) of Act No. 174 / 1968 Coll., on State Professional Safety Supervision ("the Act '), the Czech Labour Safety Authority provides in agreement with the Czech Trade Union Council and other central bodies:
§ 1
Scope
The decree sets out the obligations of the organisation and its personnel in the design, establishment, location and operation of low pressure boilers (hereinafter referred to as "boiler rooms'), in which the sum of the rated heat output of low pressure boilers (hereinafter referred to as" boilers') exceeds 50 KW.
§ 2
Basic concepts
For the purposes of this decree, it shall be considered as:
(a) boiler room space in which the boilers are located
1. hot water with a maximum working temperature of up to 115 ° C inclusive,
2. steam with design overpressure of boilers up to and including 0,07 MPa,
3. liquid at the highest working temperature of the liquid, which does not exceed the boiling point at an excess pressure of 0,07 MPa.
It does not decide whether boilers of the same type are in one boiler room;
(b) a steam boiler of an installation in which steam of a rated excess pressure of not more than 0,07 MPa is produced by combustion of solid, liquid or gaseous fuels, where appropriate using electricity;
(c) a hot water boiler of an installation in which water is heated to a maximum output temperature of 115 ° C by combustion of solid, liquid or gaseous fuels, where appropriate using electricity;
(d) a liquid boiler of a device having a permanent liquid filling sealed in a boiler body;
(e) boiler appliances of technical equipment for the production of steam or hot water, consisting of a boiler or several boilers and equipment necessary for the operation of the boiler or related operations;
(f) the heated (heat-exchange) surface area of the walls of the parts of the boiler passing on heat to the working substance;
(g) the nominal heat output of the boiler of the amount of heat per unit of time that the boiler must continuously transmit to the heat carrier under specified steady state conditions, using the fuel prescribed by the manufacturer;
(h) the thrust of the boiler the difference between the static pressure at the point of entry of the combustion air into the boiler and the static pressure at the point of discharge of the flue gas from the boiler;
(ch) the design overpressure is the maximum permissible value of the overpressure in the boiler which is the basis for the strength calculation of the boiler;
(i) the occasional operation of the boiler by regular inspection of the boiler by the heater within the time limits laid down in the instructions for operating and operating the boilers and in the operating order of the boiler room;
(j) permanent operator of the boiler by an operator where the heater can only be distant from the boiler for a short time if it remains within the hearing of the signalling device which gives an impulse when the working pressure falls below the minimum value and the maximum temperature of the outlet water for hot water boilers and for steam boilers when the water level falls below the lowest permissible limit;
(k) a separate space-integrated building which fulfils a defined purpose function;
(l) the reconstruction of the boiler by the intervention into the whole boiler, in which the parameters of the boiler are changed against the original condition.
§ 3
Project documentation of boiler room
(1) The design documentation of the boiler room with the sum of rated heat output of boilers of more than 1,0 MW shall be submitted by the processor in the framework of the building management to the competent labour safety inspector (hereinafter referred to as "the inspector ') for assessment.
(2) The boiler room project documentation includes:
(a) technical solutions for ventilation;
(b) the calculation of the amount of air required for combustion; and
(c) calculation of efficient ventilation of boiler room space and boiler room operation areas.
§ 4
Boiler documentation
(1) The supplier is obliged to deliver to each boiler
(a) instructions for its installation, operation, operation and maintenance; and
(b) a certificate of quality and completeness of the boiler.
(2) The documentation of the boiler with rated heat output above 50 KW shall also include:
(a) drawings of the boiler assembly and its accessories;
(b) boiler base plans,
(c) a diagram of the piping and fittings, indicating the rated luminance and the rated pressures;
(d) a diagram of measuring points indicating the quantities for measuring the operating substances, a diagram of remote control and regulation and, where applicable, water circulation;
(e) lubrication scheme;
(f) quality indicators of supply and boiler water; and
(g) the list of documents constituting the dossier.
(3) For a gas-fired boiler with a rated heat output of more than 50 KW, the supplier of the gas-fired boiler shall also supply a revision book of the gas-fired appliance. 1)
(4) In the case of a liquid fuel boiler with a rated heat output of more than 50 KW, the supplier of the oil boiler shall also supply documentation and regulations for the liquid fuel combustion plant (burner, preheater, oil farm, etc.).
§ 5
Establishment of boilers
(1) Boilers with steam or hot water boilers with a sum of rated heat output of boilers above 3,5 MW must be set up in separate buildings.
(2) Boilers with the sum of rated heat output of boilers up to and including 3,5 MW may also be set up in special rooms, in cellars, in basements, on the last floor or on the roofs of buildings, provided that the conditions for the supply or supply of fuel, heat distribution and building construction permit.
(3) Boilers with a sum of rated heat output of more than 3,5 MW boilers and boilers with gas boilers with a sum of rated heat output of more than 0,5 MW boilers must be built with slightly degraded wall parts into space which does not increase the pressure wave. At least one wall of these boilers shall be above the ground level immediately adjacent to the boiler rooms.
(4) The construction elements (including windows, doors, etc.), the strength of which is not greater than the strength of a brick wall with a thickness of 10 cm, carried out on limestone mortar, shall be considered to be easily removable parts of the walls. The size of slightly detachable surfaces in the boiler walls shall be at least 0,07 m2 per m3 of boiler space.
(5) For the installation and replacement of boilers or parts thereof for new and reconstructed boilers, space shall be provided inside the boilers, the mounting opening and the access path to the boilers corresponding to the dimensions of the boilers and, where appropriate, their assembly blocks.
(6) In exceptional and exceptional cases, derogations may be made from the requirements for the setting-up of boilers set out in paragraphs 1 to 5 after the competent inspector has expressed and under the conditions laid down therein.
§ 6
Ventilation
(1) The boiler room and boiler room must be effectively ventilated. (2) A sufficient air supply shall be provided to the space where the boilers are located for the combustion and ventilation of the non-closed opening at the boiler floor.
(2) The natural ventilation of boilers having a floor below the level of the surrounding terrain (in the basement, basement, etc.), and boilers with boilers heated by gaseous fuels, must be provided with at least one non-closed air supply opening resulting from the boiler floor. The exhaust of air from these boilers shall be provided by at least one opening at the ceiling of the boilers on the opposite side or, where appropriate, by drainage pipes into the outdoor space to ensure sufficient air flow.
(3) In the boiler rooms in which the boilers have natural thrust and which have forced ventilation, this ventilation must be pressurised.
§ 7
Emergency lighting
(1) Emergency lighting shall be installed in boiler rooms with a floor plan of more than 150 m2 with permanent operation, which shall be supplied by a separate source of current.
(2) Emergency lighting shall be provided:
(a) the front of the boiler operator,
(b) pressure meters, tachometers, watermarks, altimeters and funnel including pressurised steam boiler equipment;
(c) space for discharging;
(d) the space of the gas economy;
(e) the space of the installation;
(f) the space of the liquid fuel operating tank;
(g) the place where the steam or hot water distributor is; and
(h) escape routes along the whole length.
(3) The emergency lighting referred to in paragraph 2 is not necessary for boilers which are automatically shut down in the event of a power failure.
(4) The service staff shall have a hand-held lamp in the applicable state.
(5) In the boiler rooms there shall be portable lamps with the possibility of connecting to a safe voltage.
§ 8
Tensile ratios of boilers
(1) The flue-gases shall be fitted with a device for measuring the thrust and temperature of the flue-gases.
(2) The manufacturer of the boilers, when reconstructing the boilers, will determine the necessary burning thrust.
§ 9
Protection against burns
All surfaces in boiler rooms which are warmer than 60 ° C shall, with the exception of sealing elements, be provided with non-combustible insulation unless they serve heating purposes. The sealing elements shall be in such a design as to exclude the possibility of burning.
§ 10
Operating rules
(1) An organisation operating boilers (hereinafter referred to as "operator") is required to issue the operating rules of the boiler room (hereinafter referred to as "operating rules") with the prior agreement of the competent authority of the Revolutionary Trade Union Movement or within the cooperative body of the social control body on safety and health at work; it shall be based on regulations to ensure the safety of the boiler rooms and on instructions for the operation and maintenance of boilers.
(2) The operating rules specify the number of boilers that can be operated by one heater, the mode of operation [occasional or permanent - § 2 (i), (j)] and the obligations of individual personnel when operating boilers, coking, removal of solid fuel residues, the operation of water treatment and oil and gas management facilities and the circle of persons authorised to enter the boiler room.
(3) The operating rules shall address the manner, procedure, scope and dates of cleaning of boilers so as to avoid damage to boiler walls and to endanger workers' safety.
(4) The operating rules shall be permanently posted and observed in the boiler room.
§ 11
Operation of boilers
(1) Workers operating and operating boilers are required in particular:
(a) when operating steam boilers, ensure that the water level cannot fall below the lowest or rise above the maximum permissible water level and when operating hot water and liquid boilers, so that the maximum permissible temperature is not exceeded and the pressure is maintained within the specified range;
(b) to open all closures slowly to avoid heat or pressure shocks;
(c) in the case of specially designed pressurised space heaters, keep under pressure in the space heater according to the manufacturer's operating instructions;
(d) to remove solid fuel residues from the furnace and boiler rooms in such a way that they do not endanger workers in the boiler rooms;
(e) in the case of heating, operation and shutdown of boilers, follow the operating rules.
(2) If the supplier's instructions cannot be provided for some boilers, the operator shall incorporate detailed requirements for heating, operation and unsetting of boilers into the operating schedule.
(3) Boilers shall be immediately disengaged.
(a) the loss of water in watermarks if it is a steam boiler;
(b) if steam or hot water boilers cannot be replenished with water,
(c) when cracks and major leaks are formed, namely:
1. for steam boilers, if even with increased power supply it is not possible to maintain the lowest permissible water state in the boilers,
2. in the case of hot water and liquid boilers, at a sudden drop in liquid pressure,
3. if the safety of persons or equipment is compromised,
4. if the safety device fails, 3)
(d) in the event of deformation of heating surfaces of boilers which could cause the boiler to explode and thereby endanger the safety of persons,
(e) in the event of an explosion of gas in the fuel pit and in the flue-gases which caused damage to the linkage, balding or self-pressure unit;
(f) where reliable operation cannot be ensured (e.g. poor visibility, fire).
§ 12
Obligations of operators
Operators shall:
(a) operate boilers in accordance with the operating rules;
(b) establish permanent or occasional operation in boiler rooms [§ 2 (i), (j)] taking into account in particular the performance of boilers, the means of signalling, the extent of automation, the type of fuel and the supplier's instructions for operation, operation and maintenance;
(c) carry out preventive and operational maintenance of boilers;
(d) to ensure that works not related to their operation and maintenance are not carried out in boiler rooms and that unauthorised persons are not kept there;
(e) ensure the operation of boilers by qualified and qualified heaters;
f) ensure practical training, testing and verification of the knowledge of the heater (§ 14);
(g) to ensure, to the extent provided by the competent central authority (4), the necessary personal protective equipment, to ensure that it is properly maintained and exchanged within the time limits laid down, to inform workers of the use and use of such equipment to be required and checked continuously;
(h) to arrange specified medical examinations of heaters [§ 15 (g)];
ch) keep an operating diary in the boiler rooms (§ 13),
(i) indicate the door to the boiler rooms by means of a safety table with the indelible inscription "COTLINE - INSTALLATION OF NON-AUTHORISED CONTAINING" and, where appropriate, other safety inscriptions, 5)
j) ensure that expert inspections of boilers are carried out (§ 16);
(k) to eliminate defects and deficiencies detected during inspection and revision of boiler rooms;
(l) carry out chemical analyses of supply and boiler water according to the instructions for operating, operating and maintaining water treatment equipment;
(m) to take the necessary measures in the event of the formation of a boiler stone or of excessive sludge in boilers;
(n) determine the presence of carbon monoxide within the time limits set by the operating order (e.g. by a detection tube);
o) keep the operating log for at least three years.
§ 13
Operating log
(1) An operating log must be kept in each boiler room.
(2) The following shall be entered in the operating logbook:
(a) the day and hour of heating in boilers,
(b) the beginning and end of each shift;
(c) operating data (steam pressure, water temperature, water quantity, etc.) within the scope and time limits laid down in the operating rules;
(d) outdoor air temperature;
(e) data on defects and failures and their removal;
(f) data on unusual phenomena or abnormal operating conditions and their removal;
(g) the day and hour of unset of boilers;
(h) details of maintenance work carried out in boiler rooms;
(i) the results of checks on the presence of carbon monoxide;
(j) the results of the leak checks on separable connections and fittings handled by the gas equipment;
(k) other data needed to assess the operation of the boiler room according to the operating rules and special regulations, 6)
(l) alternation of heater shifts and their signatures.
§ 14
Stoves
(1) The boiler heater can only be a worker who:
(a) is over 18 years of age,
(b) demonstrate by the competent doctor that he is physically and mentally competent to carry out the work of the heater,
(c) has at least weekly practical training;
(d) controls the operation of the whole boiler and all safety equipment, (3) knows the supplier's instructions for the operation and maintenance of the boiler and the operating schedule;
(e) it has a certificate of competence of the heater to operate the boilers separately in accordance with the model set out in the Annex, issued on the basis of a successful test. The record of the test may be on a common document.
(2) The test shall be carried out by a heater in front of a test panel to be established and convened by the operator. The test committee shall consist of the Chair, who shall be the representative of the operator, and at least two members, one of whom shall be an expert (§ 16), for gas boilers, in addition to the revision techniques of the gas equipment and the representative of the competent authority of the Revolutionary Trade Union Movement or within the cooperative body of the social control body.
(3) Operators may pool to carry out tests if the performance of the tests for their own workers is not economical. In this case, they shall agree on the composition and the way in which the Examination Committee is convened.
(4) A record of the test shall be drawn up with the operator who performed the test. In the case of a positive test result, a certificate, a specimen of which is given in the annex to the Order, shall be issued to the Topic. The same copy of the certificate shall be deposited with the operator together with the test entry.
(5) When the heater is admitted to service, the operator who concludes the service with the heater shall be obliged to verify the knowledge of the heater when the heater has a certificate of competence for the separate boiler operator and to write about the registration.
§ 15
Obligations of heaters
The heaters are required
(a) keep the operator's boiler facilities in safe and proper condition;
(b) report to the superior without delay any malfunction, defect or unusual phenomenon in the operation of the boilers, record the report in the operating log and confirm to the superior, and immediately remove the boiler from service at the risk of default (Section 11 (3));
(c) to the extent and within the time limits specified in the manufacturer's instructions for operating, operating and maintenance and in the operating order, check the thrust ratios in the boilers and the condition and function of the signalling and signalling equipment, without interference with the automatic control;
(d) maintain order and cleanliness in the boiler rooms and ensure that unauthorised persons are not kept there;
(e) in the case of multi-shift operations after the end of shift, transfer the boiler plant to its successor;
(f) report immediately to the superior the circumstances which make it significantly difficult to operate boilers (sudden nausea, etc.);
(g) undergo medical examinations provided for in specific provisions, 7)
(h) enter in the operating log the data referred to in Paragraph 13 (2).
§ 16
Technical inspections of boilers
(1) The operator must arrange for expert inspections of boilers (hereinafter referred to as "inspections")
(a) before the boilers are put into service;
(b) after each general repair and reconstruction of boilers,
(c) when the fuel type is changed;
(d) after one year of operation of boilers,
(e) for seasonal operations before the start of each season.
(2) The inspection shall be carried out by the operator of the expert who has proven to control the safety regulations for the operation, operation and maintenance of the boiler plant, boiler rooms and safety regulations related (e.g. heat engineering, boiler revision techniques, energy).
(3) The inspections are based on the revision reports of pressure, lifting, gas and electrical equipment and on other supporting documents (e.g. records of previous inspections, operating log). The inspections shall examine in particular the external and internal state of the boilers, the state of the safety equipment, burners, pumps, tanks, water treatment equipment, the gasification and disposal equipment.
(4) A record of the results of the inspections shall be drawn up and kept by the operator for a period of five years.
§ 17
Transitional provision
New and reconstructed boiler rooms may only be put into service provided that the prescribed revisions of the reserved technical equipment8) and inspections (§ 16) have not detected defects which would prevent the entry into service.
§ 18
Repeal
The Order of the Czech Labour Safety Authority No. 35 / 1976 Coll., is hereby repealed to ensure the safety of work in low pressure boiler rooms.
§ 19
Efficacy
This Decree shall take effect on 1 April 1984.
Chairman:
Dr Bartek v. r.

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Regulation Information

CitationDecree of the Czech Labour Safety Authority No. 24 / 1984 Coll., to ensure safety of work in low pressure boiler rooms
Regulation Type-
Author-
CollectionCode of Laws
Date of Promulgation16.03.1984
Effective from01.04.1984
Effective until-
Status Valid
The regulation text is for informational purposes only.
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