Decree of the Czech Labour Safety Authority No. 105 / 1982 Coll.
Decree of the Czech Labour Safety Authority to ensure the safety of technical equipment in nuclear energy
Valid
Effective from 01.10.1982
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105
DECLARATION
Czech Labour Safety Authority
of 27 July 1982
to ensure the safety of technical installations in nuclear energy
According to § 5 (1) (d) of Act No. 174 / 1968 Coll., on State Professional Labour Safety Supervision, the Czech Labour Safety Authority provides in agreement with the competent central authorities
Scope
(1) The Decree regulates the process of the institutions and organisations when designing, designing, constructing, manufacturing, assembly, repair, reconstruction, construction, including testing, operation and permanent decommissioning of the equipment listed below. According to this decree, organisations authorised for foreign trade are also advancing.
(2) The provisions of this Order are:
(a) pressure vessels and steam generators operating with radioactive substances whose maximum working pressure exceeds 0,07 MPa and whose volume is greater than 10 litres;
(b) pipes, distributors, manifold pantographs, including fittings with a maximum working pressure exceeding 0,07 MPa on internal clearance above Js 70 systems providing cooling of the nuclear reactor, filling systems, normal and emergency replenishment systems, reactor cooling systems, spent fuel storage facilities and pumps which are part of those systems;
(c) equipment providing power, control, control, protection, signalling and measurement of reactor emergency and cooling systems;
(d) the construction part of the hermetic zone, designed for internal overpressure, including facilities to ensure its hermeticity in the event of a maximum project accident (hereinafter referred to as "equipment").
(3) The arrangements referred to in the previous paragraph shall not be fuel cells, rods of the control and protection systems and equipment which are the subject of research and which are not part of the project of the designated functional systems necessary for the operation of the equipment referred to in paragraph 2, as well as those subject to the supervision of the authorities under specific regulations. 1)
Submission of documentation and documents
(1) The builder is obliged to submit to the competent authority of the state professional safety oversight of work and technical equipment (hereinafter referred to as the "supervisory authority") 2
(a) before the application for a territorial decision3) design of the project task and quality assurance procurement programme, 4)
(b) before applying for a building permit 5) initial project and quality assurance programme, 6)
(c) prior to the start of work, part of the implementation projects selected and requested by the supervisory authority;
(d) 3 months before the first fuel reactionary
1. pre-service safety report,
2. the programme for putting into service of equipment;
(e) prior to the application for a clearance decision (7), evidence of the establishment's registration pursuant to § 13.
(2) The contractor shall carry out the check of the documentation referred to in paragraph 1 before submitting it to the supervisory authority and record the outcome of the check.
Documentation requirements
Organisations that design, design and design equipment are required to apply in the documentation the requirements of specific regulations, technical standards, or new knowledge of science and technology, 8), the documentation must address in particular:
(a) the design of the equipment in such a way that there is no sudden breach in all test and operating conditions;
(b) enabling inspections, inspections, functional tests and revisions, cleaning, perfuming, de-ventilation, draining, washing of desiccating solutions, repair and maintenance of equipment, basic material control tests, welds and welds;
(c) the readability and resistance of insulation to changes in shape and insulating properties of the part of the equipment or nodes, which must be periodically checked and heat-insulated;
(d) check the extension of the pipe and the correctness of the support and hinge functions of the pipes Js 150 and greater brightness with a working medium temperature of 250 ° C or more;
(e) dimensioning of equipment and their energy sources, position solutions for fittings in piping, construction, number and position of indicators of working media levels in equipment, indication of lower and upper limit positions of levels, dimensioning, location and identification of the type of insurance devices and measuring instruments, including access to them;
(f) safe and independent lines of electrical lines of equipment referred to in § 1 (2) (c).
List of devices
The general designer shall, at the stage of processing of the initial project, draw up a list of the facilities referred to in Section 1 and a proposal for their inclusion in the safety classes, where they are subject to specific regulations, 9) and submit it to the supervisory authority before its submission to the builder. The contractor will submit this list to the general contractor.
Authorisation of organisations
(1) Produce, install, reconstruct, repair and perform the construction work of the equipment referred to in § 1 (2) (a), (b) and (d), install, reconstruct and repair the equipment referred to in § 1 (2) (c), produce additional materials for the welding and heating of the equipment referred to in § 1 (2) (a), (b) and (d), and the basic materials of the equipment referred to in § 1 (2) (a) and (b), and carry out the tests referred to in § 8 only organisations authorised for this activity (the "authorised organisations").
(2) The authorisation is issued by the supervisory authority at the written request of the organisation, supported by the opinion of its superior authority.
(3) The organisation shall indicate in the application for authorisation:
(a) name and address,
(b) the name and address of the establishment (operation) for which it applies for authorisation if it is not at the headquarters of the organisation;
(c) the name and address of its superior authority;
(d) identification of the type of authorisation requested and its scope;
(e) the means of ensuring the performance of the activities for which it requires authorisation, in terms of technical equipment and professional qualifications of personnel.
(4) The supervisory authority, after checking the organisation's professional competence for the activity for which the authorisation is sought, shall issue an authorisation stating the conditions for the performance of the activity, or reject the application with a justification.
(5) Where the supervisory authority finds that the approved organisation does not comply with the conditions set out in the authorisation or infringes the rules for ensuring the safety of technical equipment, it shall withdraw the authorisation.
Obligations of authorised organisations
(1) Authorised organisations are required to submit to the supervisory authority a dossier for which the supervisory authority shall deliver an opinion before the activities referred to in Article 5 (1) are initiated. The documentation shall be submitted to the supervisory authority at least 30 days before the start of the operation unless the supervisory authority decides otherwise.
(2) The documentation referred to in paragraph 1 shall in particular:
(a) design and assembly drawings of assemblies and parts of equipment which shall contain:
1. a description of the quality prescribed and the state of the metallurgical semi-finished products and, where applicable, other parts and additional materials, specifying the technical delivery conditions of the materials used,
2. dimensions, wall thickness and necessary data for their dimensioning;
3. location, type, dimensions, coefficient of value of welds and their classification grade,
4. type of tests, test media and their parameters;
5. the test pressure of the completely assembled device,
(b) calculations (strength, dimensioning of electrical circuits, etc.) drawn up in accordance with the relevant technical standards, technical conditions or, where appropriate, new knowledge of science and technology, unless otherwise agreed between the participating organisations and the supervisory authority;
(c) calculations and important technical data on the parameters of insurance devices (type, size, permeability, location, securing, protection, selectivity, etc.),
(d) technological procedures for new or unusual production methods, including design for their verification, as well as for any repairs and renovations;
(e) installation regulations;
(f) the technical conditions for production (assembly, repair and reconstruction) or to them on the level of other documents, 10) which must include in particular:
1. the method, type and extent of heat treatment for installations referred to in Article 1 (2) (a) and (b);
2. interoperability and manufacturing (assembly) checks, including identification of permissible states detected by checks and tests (limit values),
3. the requirements for the qualification of production and assembly personnel, personnel performing tests and revisions of equipment, as well as for the inspection and evaluation of welds;
4. the course of the tests, as well as the manner and extent of the in-service verification of the technical condition of the equipment throughout their service life;
5. planned lifetime of the installation.
(3) For the purposes of this decree, the repair or reconstruction of an installation shall mean an intervention into an operated installation which could result in the change of its original characteristics in terms of strength, tightness, functionality, reliability and overall safety.
General requirements
(1) The quality and properties of the materials to be used in the activities referred to in Article 5 (1), as well as the quality and characteristics of the equipment, shall be supported by tests and / or test reports.
(2) Where the implementation of the activities referred to in Article 5 (1) is not regulated by technical standards and regulations, the authorised organisations shall comply with the agreed technical conditions.
Equipment tests
(1) After the completion of the production of the equipment and before the new, reconstructed or repaired equipment is put into service, authorised organisations shall:
(a) for establishments referred to in § 1 (2) (a) and (b):
1. carry out a construction test to check in particular whether it agrees with the documentation submitted
- the main dimensions of the device, the location of the throats and passages, equipment, feet, bases and assembly of the individual parts according to drawings,
- marks of materials, tavebs, forgings,
- heat treatment records,
- welds (external and internal inspections), radiograms and their evaluation,
- welders' marks,
- the information on the vessel label and the data on the pressure components;
2. where appropriate, by a project determined by an individual test, which means a test of the equipment to the extent necessary to verify the completeness and function of the equipment and the proper performance of the assembly;
3. after a successful construction test (individual test), the first pressure test or tightness test, if applicable;
(b) for installations referred to in § 1 (2) (c), carry out:
1. revisions according to specific regulations, 11)
2. functional tests after completion of assembly,
3. functional tests under conditions of adequate operation, including deviations from the values established by the project;
(c) for installations referred to in Article 1 (2) (d):
1. check the completeness of the quality documents;
2. draw up a report on the completion and completeness of construction and assembly works;
3. perform a pressure leak test.
(2) The approved organisation shall notify the supervisory authority at least 14 days in advance of the date of the examination, unless the organisation agrees otherwise with the supervisory authority, as well as of technical, organisational and security measures to implement it.
(3) For each device, the manufacturer is obliged to produce or provide a separate passport (revision book).
(4) For the installations referred to in Section 1 (2) (a), the passport (revision book) shall be drawn up in two specimens, one of which shall be designated by the installation manufacturer and the other by the installation operator. The manufacturer is obliged to keep the passport (revision book) for the duration of the planned life of the equipment; the operator is obliged to store the passport (revision book) until the equipment is permanently disabled.
(5) During the construction test, the approved organisation shall submit a complete accompanying technical documentation, certified by personnel certified in accordance with Section 11.
Supporting technical documentation
(1) The approved organisation is required to draw up and submit to the customer, together with the technical documentation accompanying the equipment manufactured, assembled and tested, and, upon receipt of an opinion issued by the supervisory authority on that establishment, that opinion.
(2) The accompanying technical documentation of the installation referred to in paragraph 1 shall be prepared to the extent specified in this Regulation, the relevant regulations, technical standards, technical conditions and, where appropriate, other requirements laid down by the supervisory authority;
(a) for the establishments referred to in Article 1 (2) (a), they shall contain in particular:
1. a passport (revision book) drawn up by an approved organisation, after assembly
- records of incorporated fittings and safety fittings, tests, schematic drawings of fittings and safety fittings, basic data on fittings and measurement and control devices, which must be certified by the authorised official (§ 11),
- reports of the results of the prescribed tests carried out during and after assembly,
- a certificate of quality and completeness of the assembly work;
2. operating instructions and maintenance instructions including verification of technical condition during operation throughout the life of the installation; 12)
(b) for the installations referred to in Section 1 (2) (c), they shall contain in particular:
1. the passport (revision book) of the authorised organisation's establishment, including in particular:
- tests (certificates) of sub-installations,
- protocols drawn up pursuant to Article 8 (1) (b),
- protocols for individual testing of the incorporated device or element,
- assembly drawings indicating deviations corresponding to the actual design, certified by the authorised official (§ 11);
2. operating instructions and instructions for the maintenance of equipment, including verification of their technical condition during operation throughout their service life.
(3) At the end of the assembly or construction of the equipment referred to in Article 1 (2) (b) and (d), authorised organisations must submit to the customer accompanying technical documentation to the extent provided for in this Regulation, specific regulations, technical standards, technical conditions and, where appropriate, other requirements designated by the supervisory authority, which must include in particular:
(a) the passport (revision book) of the authorised organisation's establishment, containing:
1. drawings showing deviations corresponding to the actual performance confirmed by the authorised official (§ 11) of the approved organisation with identifiable marking of welds, integrated fittings and measuring instruments (or passages, etc.), indicating the essential parameters and dimensions of the equipment or parts thereof;
2. tests of materials used (metallurgical semi-finished materials, auxiliary materials, concrete, integrated fittings), protocols for the result of the entry control tests, protocols for individual testing of the incorporated device or element, from welds record sheets, including protocols for the results of prescribed tests performed during and after assembly;
3. the list of welders (indicating the type and duration of the authorisation) performing the welding work;
4. a certificate of quality and completeness of the assembly work;
5. records of inspection and confirmation of the interior cleanliness of the equipment,
6. lists of workers who have carried out defectoscopic tests indicating the type and validity of their authorisations;
(b) operating instructions and maintenance instructions, including verification of technical condition during operational use throughout the life of the installation.
(4) The accuracy and completeness of the documents referred to in paragraph 3 (a) (1) to (5) are confirmed by the authorised official (§ 11) of the approved organisation to which the certificate was issued by the supervisory authority.
Notification of the scope and range of production of the supervisory authority and archiving of documentation
(1) The approved organisation shall notify the supervisory authority of the extent and range of production of the equipment planned for the following calendar year with the specification of the equipment intended for export, including the implementation dates, and inform the supervisory authority of the structure and internal control.
(2) The approved organisation shall keep records of the initial technical documentation on the quality of production for at least 5 years from the end of the production of the equipment to the extent agreed with the supervisory authority. At the end of this period, the approved organisation shall submit this documentation to the operator of the installation. The views of the supervisory authority shall be kept by the approved organisation throughout the intended life of the installation, unless otherwise specified by the supervisory authority.
Certification of personnel
(1) Testing of equipment under Section 8 and inspections, tests and revisions of equipment operated (Section 15) may only be carried out by personnel:
(a) with prescribed qualifications (paragraph 2),
(b) entrusted by the organisation;
(c) have a certificate of competence issued by the supervisory authority on the basis of the examination carried out; and
(d) at least five years of experience in the field of the relevant establishments or two years of experience in the field of staff with higher education in the field concerned (paragraph 2).
(2) Candidates for certificates must have completed full secondary vocational training
(a) the machinery direction for the equipment referred to in Article 1 (2) (a) and (b);
(b) the electrotechnical direction for the equipment referred to in Article 1 (2) (c);
(c) the construction direction for the equipment referred to in Article 1 (2) (d).
(3) The worker is required to pass the test for the certification of the organisation with which he is in employment.
(4) In justified cases, the supervisory authority may, upon request, authorise an exemption from the required professional training and practice.
Import of equipment
Organisation prior to the conclusion of a contract for the import of equipment with an organisation authorised to carry out a foreign trade activity or organisations authorised to carry out a foreign trade activity 13) is obliged to request an opinion from the supervisory authority on imports. The application shall indicate the intended imports, a brief description, the basic technical data and the quantity of the equipment imported.
Conditions of registration
(1) The supervisory authority shall register the establishments listed in accordance with Article 4.
(2) The final supplier or final subcontractor (hereinafter referred to as the supplier) after delivery of the equipment which is subject to registration must apply to the construction site in writing within 14 days, unless otherwise agreed with the supervisory authority. The application shall state the date of start and end of installation of the installation according to the applicable timetable.
(3) The supplier is obliged to submit to the supervisory authority the accompanying technical documentation of the installation, including the opinion given (§ 9), when performing supervision on the construction site, unless he has submitted the assembled equipment to the customer.
(4) The supervisory authority shall assess the accompanying technical documentation and register the equipment upon completion of the installation.
(5) The supplier is obliged to indicate in the accompanying technical documentation the actual execution of deliveries and works
(a) during the period prior to the first introduction of fuel into the reactor to the extent specified by the supervisory authority;
(b) prior to the submission of the equipment to the customer in full.
Activation of equipment
(1) The contractor shall request the supervisory authority, unless otherwise provided by the supervisory authority, not later than 14 days before the first fuel commitment to the reactor, the energy start, the introduction into the test operation15) and the permanent operation of the installation (hereinafter referred to as "stages"), to issue an opinion on the eligibility of the installation at the relevant stage.
(2) The contractor shall indicate in the application:
(a) for which the establishment and stage of the opinion is requested;
(b) an evaluation of the previous stage in terms of the safety of technical installations and functional reliability, unless the first fuel transfer into the reactor is concerned;
(c) compliance with other requirements laid down by the supervisory authorities.
(3) The organisation responsible for the safe operation of the installation (16) is required to submit to the supervisory authority, unless the supervisory authority decides otherwise, at least 14 days before the first fuel commitment to the reactor, by energy start, by putting in the test and permanent operation of the installation:
(a) training of operators and technical managers with a list of names and their functions;
(b) the ability of workers to operate facilities;
(c) compliance with other requirements laid down by the supervisory authorities.
Operation of equipment
During the operation of the installation, the operator shall:
(a) ensure that inspections, tests and revisions of equipment are carried out in accordance with this Regulation, the specific regulations, instructions and instructions of manufacturers and, where appropriate, other requirements of the supervisory authority;
(b) notify the supervisory authority, no later than 14 days in advance, of the date on which, according to the timetable, the facility is ready for revision, inspection, testing and repair; where the supervisory authority wishes to participate in the revision, inspection, testing or repair of the installation, it shall notify the operator,
(c) to keep and keep a clear record of the accompanying technical documentation, as well as of the documentation, of the inspections, inspections, tests, revisions and repairs of the equipment throughout their operation until complete decommissioning;
(d) keep regular records of the operation, the parameters achieved, the operating hours and other relevant facts relating to the operation;
(e) inform the supervisory authorities without delay of the need for and the extent of the repairs or renovations referred to in Article 6 (3).
Permanent decommissioning of equipment
An operator shall notify the supervisory authority in advance of the intention to permanently disable the equipment, indicating the programme and the procedure for permanent decommissioning. Upon notification, the supervisory authority shall examine the actual situation and decide to revoke the registration of the establishment.
General provisions
(1) Any amendment or supplement to the documentation assessed by the supervisory authority must be discussed with the supervisory authority by the processor.
(2) The supervisory authority shall issue the results of the surveillance under this Regulation, unless otherwise agreed,
(a) an opinion within 30 days of the submission of the dossier referred to in Articles 2 (1) (a) and (b) and 4;
(b) authorisation within 30 days of the submission of the application pursuant to Article 5 (2),
(c) an opinion within 30 days of the submission of the dossier referred to in Articles 6 (1) and 9 (1),
(d) the certificate within 30 days of the examination referred to in Article 11 (1),
(e) the opinion within 30 days of the submission of the application pursuant to paragraphs 12 and 13,
(f) the opinion within 14 days of the submission of the application pursuant to Article 14.
(1) In particular, the authorities of the State shall cooperate with the national nuclear safety authorities and the public health service authorities in carrying out safety oversight of work and technical equipment. 17)
(2) In carrying out the duties under this Decree, organisations are working closely with social health and safety authorities. 18)
Transitional provision
(1) Organisations carrying out an activity pursuant to Article 5 which are not authorised for such activity by the supervisory authority are required to apply for authorisation within 6 months of the date of entry into force of this decree. The authorisations issued by the supervisory authority for the activities referred to in Article 5, issued before the date of application of this Order, shall remain valid.
(2) For installations manufactured, developed, developed or operated at the date of entry into force of this Decree, the organisation shall, in cases where the requirements of this Order are not met, draw up a draft alternative solution. The proposal must be submitted and discussed with the supervisory authority no later than 6 months after the date of entry into force of this decree.
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Regulation Information
| Citation | Decree of the Czech Labour Safety Authority No. 105 / 1982 Coll., to ensure the safety of technical equipment in nuclear energy |
|---|---|
| Regulation Type | - |
| Author | - |
| Collection | Code of Laws |
| Date of Promulgation | 10.09.1982 |
|---|---|
| Effective from | 01.10.1982 |
| Effective until | - |
| Status | Valid |
The regulation text is for informational purposes only.
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